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ERCOFLANGE EFB 220

The ERCOFLANGE EFB 220 is designed to meet the high quality standards specific to the naval, chemical, pharmaceutical, food and petrochemical (oil & gas) fields.Ercoflange EFB220

Ercolina® EFB220 uniformly cold forms a variety material including stainless, steel, copper and aluminum to 37° and 90° flanges in tubes 20 to 220 millimeter diameter with maximum wall thickness of 5 mm thick. The innovative forming process uses series double conical tools to avoid swelling and deforming the flange. Greater accuracy minimum deformation result in less post forming operations and higher productivity. The EFB 220 is equipped with a PLC control with touch screen 5.7″ to easily control settings and machine operation.

We invite you to contact our Commercial Department (export@ercolina.it) for detailed information and to learn more about our international dealer network.

 

Ercolina’s CE40M2A Angle Roll – Section Bender

CML International is pleased to introduce the new ErcolinaCE40M2A Angle Roll, with capacity of 60 x 2 mm round tube, (1-1/2″ gas Sch. 40) and (1-1/2″ 38MM angle iron). Ercolina’s CE40M2A is ideal for general purpose fabricating and roll bending a wide variety of materials and shapes including pipe, tube, angle iron, channels and extrusions.

The CE40M2A’s new A-frame is engineered for strength and manufactured from high quality spheroidal cast iron. Forty millimeter tooling shafts are forged for greater strength than traditional machined and hardened shafts, resulting in minimal deflection and greater accuracy when rolling. Manual center roll with position with analog read out allow the operator to easily monitor tooling location and create repeatable parts. Simple electronic design with inverter drive reduces power consumption and improves efficiency. All electric components are commercially available. Two bending speeds of 6 or 12 rpm increase productivity based on the profile. Machine designed to roll in horizontal or vertical position for greater versatility. CE40MA2 includes Universal tooling set and foot pedal for operator convenience. Ercolina’s optional anti-twist accessory mounts to A-frame quickly when bending Angle Iron “Leg In”.

Ercolina’s CE40M2A Angle Roll – Section Bender

CML International is pleased to introduce the new ErcolinaCE40M2A Angle Roll, with capacity of 60 x 2 mm round tube, (1-1/2″ gas Sch. 40) and (1-1/2″ 38MM angle iron). Ercolina’s CE40M2A is ideal for general purpose fabricating and roll bending a wide variety of materials and shapes including pipe, tube, angle iron, channels and extrusions.

The CE40M2A’s new A-frame is engineered for strength and manufactured from high quality spheroidal cast iron. Forty millimeter tooling shafts are forged for greater strength than traditional machined and hardened shafts, resulting in minimal deflection and greater accuracy when rolling. Manual center roll with position with analog read out allow the operator to easily monitor tooling location and create repeatable parts. Simple electronic design with inverter drive reduces power consumption and improves efficiency. All electric components are commercially available. Two bending speeds of 6 or 12 rpm increase productivity based on the profile. Machine designed to roll in horizontal or vertical position for greater versatility. CE40MA2 includes Universal tooling set and foot pedal for operator convenience. Ercolina’s optional anti-twist accessory mounts to A-frame quickly when bending Angle Iron “Leg In”.

 

Ercolina Unveils New and Improved Rotary Draw Tube & Pipe Bender

Ercolina’s TB130 Top BenderTB130 Top Bender

Confirming our commitment to market demands, Ercolina introduces the TB130 rotary draw bender. With capacity to 5 inch (130MM) tube, the TB130 is ideal for producing consistent quality bends in large pipe, tube, squares, solids and other profiles. Tooling available with bend center line radius small as two times the material diameter. Patented quick-change tooling system with multiple radii available.

Interactive PLC touch screen control allows operator easy access to auto and manual bending modes, angle programming, machine diagnostics and multiple language capability. Program and memorizes bend angles 0° to 180° – with 12 individual bends per program. Independent spring back compensation is available for each bend. USB port for software updates and storage of unlimited programs. Digital display monitors counter bend die axis position and bend angle.

Machine gear head manufactured from high grade cast iron design matched with high precision planetary reducer reliably produces quality, repeatable bends with minimum maintenance requirements. Machine protected by auto load sensing and all electrical components UL, CSA and CE approved. No hydraulic components, reducing cost and improving bend accuracy and productivity.

 

NEW from Ercolina – TM76 Top Mandrel Bender

Cost Effectively Replace Outdated Hydraulic Bending Machines with Ercolina’s NEW TM76® Top Mandrel Bender

TM76.indd

Ercolina introduces the TM76® Top Mandrel Bender which has a bending capacity to 3″ round tube and multiple profiles and is capable of bends to CLR as small as 1.5D. Model TM76® is ideal for prototype or daily production. USB features unlimited storage of bend programs, material library and job information. The TM76® control is designed for easy-access to manual and auto operating modes, system diagnostics and multiple languages with an interactive touch screen

displaying absolute (ABS) or incremental (INC) positioning with inch or metric readout. Model TM76 incorporates programmable mandrel positioning with anticipated mandrel retraction, clamping, pressure die and boost die movements. Tailstock Y and B position display resets to zero after each bend for easy setup while maintaining absolute position. Heavy one-piece steel structure improves rigidity and minimizes vibration.

 

TB100 – Simplified Touch Screen Control

Simplified Touch Screen Control for Programmable Repeatable Bending- Bending Capacity to 4 Inches

Ercolina®‘s Top Bender model TB100 is ideal for producing consistent quality bends in large diameter pipe, tube, squares, rectangular, solids and other profiles. PLC touch screen control offers easy access to automatic and manual operating modes, programming, system diagnostics and multiple language capability. Digital display of counterbend die axis and bend angle. Bends to a centerline radius as small as 2D. Bend any angle to 180˚ with independent spring back compensation for each bend. Unlimited program storage available with USB – up to 12 bends per program. Patented quick-change tooling system with multiple radii available. Engineered heavy-duty steel gear case accepts bend profiles with CLR to 18″. Class 3 safety hand-held remote control for bend, return and emergency stop functions. Patented swing away counterbending die vise. Auto load sensing improves bend productivity while protecting machine components. No hydraulic components reduces cost and improves bend accuracy.

 

GB90/GB100 Mandrel Tube and Pipe Bender

NEWLY RELEASED! Innovative Ercolina® GB90/GB100 Mandrel tube and pipe bender Heavy steel structure improves rigidity and increases capacity

Ercolina’s newly released GB90/GB100 semi-automatic Giga Bender mandrel machine is ideal for bending tube, pipe, square and rectangular profiles to center line radius as tight as 1.5D and accepts large radii tooling to 16 inches CLR. The interactive PLC touch screen offers easy access to auto and manual operating modes, system diagnostics and multiple language capability. Programmable bend angles with independent material springback setting for each bend.

Programmable auto mandrel positioning allows the operator to optimize extraction for improved bend quality. Programmable clamping, pressure die and boost movements with manual override. USB for unlimited program memory storage and communication. Precision encoders on each axis.

Interactive touch screen displays absolute (ABS) or incremental (INC) positioning with inch or metric readout. Programmable tail stock interference zone monitors position and eliminates workhead collision. Accepts YBC and XYZ input values. High capacity hydraulic reservoir with automatic cooling system.

Heavy steel structure provides rigid platform and minimizes vibration. Standard hydraulic ports accept Ercolina’s patented (KST) clam shell or (FST) finger clamp systems. Hand-held remote bending control, certified class 3 safety and all electrical components UL, CSA and CE approved. Machines available with full CNC (6) axis control.

 

Ercolina Introduces New Double Pinch Ring Roller

Ercolina Introduces New Double Pinch Ring Roller

Bending speeds 20% faster than competitive machines. Forged roll shafts are precision ground and fitted for maximum performance and minimal deflection. Heavy duty structure and rigid components for high section modulus ratings. Reinforced engineered mainframe design proven to outperform competitive models. Dual axis movement reduces tag end length material scrap.

Patented by Ercolina®; simultaneous downfeed and roll movement minimizes deformation. Programmable touch screen controls with digital center readouts of each shaft position. Universal tooling set included with each machine. Memory storage with multiple programs and unlimited passes. Remote control pendent with low voltage controls and joystick deadman control. Threaded roll shafts with micrometric flange adjustment helps eliminate spacer usage.

 

CE50 Includes Universal Tooling Set

Universal Tooling Set Included with Ercolina® CE50

Universal Tooling Set Included with Ercolina CE50Ercolina® angle roll model CE50 is capable of bending a wide range of profiles and materials to centerline radius as small as four times diameter of the work piece.

All models are designed to operate in the vertical or horizontal position with roll speeds up to twenty feet per minute. Included is a remote pendent with low voltage controls and foot pedal for hands-free operation. Standard universal tooling adjusts easily to most material profiles and digital display tracks position of center roll for repeatability.

Threaded roll shafts with micrometric flange adjustment help to eliminate spacer usage and side roller system adjusts as necessary to create coil effect in work-piece.

Hydraulic models feature programmable controls with up to eight programs and unlimited passes. Manually controlled units are equipped with patented two-speed center roll for rapid center roll positioning. Inline direct drive roll shaft system provides high power transmission efficiency.

Features include heavy duty structure and rigid components for high section modulus ratings and forged shafts are precision ground and fitted for maximum performance and minimal deflection.

 

TB100 Just Released!

JUST RELEASED! Innovative Ercolina® Rotary Draw Bender

Ercolina has just released the new Top Bender model TB100, ideal for bending large diameter pipe, tube, squares, rectangular, solids and other profiles. Operator friendly touch screen display features auto, manual and simple bend programming modes as well as system diagnostics and multiple language modes. The LCD counter bend axis and programmable material springback for each bend angle offer greater bend accuracy. Hand-held dead man switch controls bend, return and emergency stop functions.

TB100 model has unlimited program memory storage available with USB device; each USB control stores up to (2048) individual bend programs with (12) bends per program. The TB100 is capable of bends to CLR as small as 2D without a mandrel. Accepts Standard Ercolina® quick change hex mount tooling 1½″ to 3″; 80mm hex shaft mount is available for larger profiles.

Reinforced steel gear case accepts large radius tooling to 19½″ CLR. Secondary slider tool post expands capacity. Availability of an optional mandrel table will be announced at a later date. For more information contact localita Annunziata snc, 03030 Piedimonte S. Germano (FR) Italy; +39-0776-40281.

 

CE35 Angle Roll Features Forged Roll Shafts

Ercolina Angle Roll Features Forged Roll Shafts Machined for Maximum Strength

Ercolina® angle rolls are capable of bending a wide range of profiles and materials to centerline radius as small as four times diameter of the work piece. CE35 offers capacity to 1½″ schedule 40 pipe and 1½″ angle iron. Model CE35 is designed to operate in the vertical or horizontal position with roll speed up to twenty feet per minute and 20% faster than competitive models.

All models include remote foot pedal for hands free operation. Standard universal tooling adjusts easily to most material profiles. Side mounted lateral roller system adjusts as necessary to create coil effect in work-piece. Center roll movement controlled manually of center roll with visible scale for position reference and repeating location. High strength 40MM roll shafts forged and machined for maximum strength.

All drive shafts mounted in conical roller bearings reducing number of passes and increase work piece consistency. Single-phase 220-volt connection makes this machine ideal for shop and jobsite fabrication; tube & pipe, ornamental iron, custom automotive frame and exhaust, marine, awning, fence and sign manufacturing. For more information contact localita Annunziata snc, 03030 Piedimonte S. Germano (FR) Italy; +39-0776-40281.

 

20% Faster Bending Speeds with CE40MR3

Ercolina Angle Roll Features Bending Speeds 20% Faster than Competitive Machines

Ercolina’s CE40MR3 angle roll is capable of bending a wide range of tube, pipe and profiles to a CLR as small as four times diameter of the work piece. Capacity to 2″ schedule 40 pipe or 2″ angle iron. Model is designed to operate in vertical or horizontal position and includes foot pedal for hands-free operation. Standard universal tooling set, included with each machine, adjusts easily to most material profiles.

Programmable touch pad controls with digital center roll positioning increases repeatability. Threaded drive shafts allow fine adjustment of tooling without spacers and side roller system adjusts as necessary to create helix effect in workpiece. Standard machine features include patented two-speed center roll for rapid center roll positioning, in-line gear reduction in oil bath to provide high power transmission efficiency and forged roll shafts which are precision ground and fitted for maximum performance and minimal deflection.

Machines have heavy duty structure and rigid components with high section modulus ratings. An optional Anti-twist correction system is available for angle iron “Leg In” applications. For more information contact localita Annunziata snc, 03030 Piedimonte S. Germano (FR) Italy; +39-0776-40281.

 

Mega Bender 030 with Internal Mandrel

Subject: Rotary Draw Bender Model Megabender® 030 with Internal Mandrel

Ercolina’s® patented mandrel system adapts easily to the Megabender 030 without modification to produce high quality bends on tubes and hollow profiles when non-mandrel systems are no longer effective. Depending on the material, wall thickness and distance between bends the Ercolina mandrel system can accommodate centerline bend radii as small as 1.3 times the external diameter on tube diameters ranging from 3/8″ to 3″. Mandrel bend system incorporates five individual tooling components to effectively suppoMegabender 030 with internal mandrelrt profile during bending process. These components; center former, pressure die, clamp die, wiper die and mandrel are specific to material type and dimension. Traditional mandrel machines require high volume production to be cost effective. The Ercolina® mandrel system is an inexpensive alternative to high volume systems making it ideal for prototype or short production runs.

The Megabender’s main drive unit is electromechanical improving reliability and further reducing the cost and maintenance requirements associated with more expensive all hydraulic systems. Our hydraulic system is simple and reliable operating the clamp die, pressure die and mandrel extractor. Ercolina’s® standard micro-processor controls clamping, mandrel movement, bending speed, bending angle and material springback compensation functions for NC semi-automatic three axis operation. Newly redesigned mandrel tables are available in 5′, 10′ or 20′ lengths accommodating most applications.

 

 

News Aziendali


Ercolina USA Newsletter Launched

CML USA, Inc. proudly announces the launch or their online newsletter, Bends Over America. The first issue was released September 1, 2012 and will feature articles discussing various product highlights and applications. The February 2013 issue offers an opportunity to win a $25 gift card to Texas Roadhouse Restaurant – check it out soon!

bends over america

 

Ercolina Corporate Training in Italy

newsletter1

 

CML USA, Inc. Expands North American Operations

Additional Office and Warehouse Space Meets Needs

(DAVENPORT, Iowa) – CML USA, Inc. has expanded its current operations in Davenport, Iowa. The new 53,000 sq. ft. building, located on eight acres in Davenport’s fast-growing Eastern Iowa Industrial Center (EIIC), will more than triple the size of the previous location, and includes additional office and warehouse space that will meet the company’s needs for expanding customer service, product development, and light manufacturing. CML USA’s new headquarters provides sales and technical support for Ercolina pipe tube and profile bending machinery.

In June of 2000, CML USA, Inc., relocated to a Davenport, IA, from Orlando, Fla., after deciding a more centralized distribution point and access to the Midwest’s strong work force would positively impact clients in all 50 states. Plans for new job creation include openings in customer service, accounting, product service and sales positions over the next two years to keep pace with growing product sales.

 

The new address is:

CML USA, Inc. Ercolina

3100 Research Parkway

Davenport, IA 52806